We are thrilled to announce the addition of state-of-the-art machine to our production line, specifically designed to enhance the quality and efficiency of sprue craft miniature manufacturing. This new equipment represents a significant advancement in our capabilities, ensuring that we can meet the growing demands and expectations of our clients with greater precision and speed.
Enhanced Production Capabilities:
The new machine offers several advantages that will greatly benefit our production process:
Increased Frame Size Capacity:
Regular Size: 250x300mm
Maximum Size: 300x450mm (despite the higher mold cost and production challenges, this allows for more extensive and intricate designs)
Precision Tooling for Smaller Sizes:
Standard Smallest Size: 150x200mm
Smaller Sizes: Possible, though higher costs may apply due to limited sculpt capacity
Optimized Draft Angles:
Preferred Minimum Draft Angle: 1 degree (with variations depending on product size)
Improved Test Shots and Revision Handling
Our new machine supports both aluminum and steel molds, each with distinct benefits:
Aluminum Molds:
Advantage: Fast production cycles and lower costs
Disadvantage: Non-adjustable with shorter lifespan
Steel Molds:
Advantage: Adjustable details with extended lifespan
Disadvantage: Longer production cycles and higher costs
This flexibility allows us to accommodate changes and feedback on test shots efficiently, particularly with steel molds, ensuring that we can refine and perfect the final product to your specifications.
Compatibility with Preferred File Formats
The machine seamlessly integrates with industry-standard file formats, specifically:
Preferred Format: STP
Alternative Format: STL
By accepting these formats, we ensure a smooth and efficient handover process, minimizing the risk of errors and delays.
Expert Draft Work and Sculpt Conversion
Our experienced team is ready to handle any necessary draft work once designs are handed over. Given the expertise of your sculptor from Games Workshop, if the draft angles are pre-modified, our team will review and proceed with molding. Otherwise, we will make the necessary adjustments to meet mold requirements, optimizing the sculpting process for plastic conversion.
Versatile Plastic Width Specifications
The new machine can handle a range of plastic widths, maintaining high-quality standards:
Thickest: 5mm
Thinnest: 2mm
Maintaining uniform thickness is crucial to prevent shrinkage or burrs, ensuring the durability and precision of each miniature.
Comprehensive Handover Requirements
To ensure a seamless transition from design to production, please provide the following information:
Clay files with Level of Detail (LOD) and numbered components
Alignment planes
Checklist of tooling requirements
List of duplicated or mirrored parts for easier tooling setup
Indication of whether the model is glue-fit or push-fit
Frame size and intended packaging size
Material Flexibility: HIPS and ABS
Our new machine is equipped to work with both HIPS (High Impact Polystyrene) and ABS (Acrylonitrile Butadiene Styrene):
ABS: Preferred for thinner parts with less detail
HIPS: Ideal for detailed and thicker parts due to lower shrinkage rate
Competitive Conversion and Tooling Costs
We offer competitive rates for conversion and tooling:
Conversion Cost: $300 per sculpt for creating drawings, no additional cost if provided in STP format;
Tooling Cost: Same for HIPS and ABS if the structures are similar;
Efficient Shot Cost Estimation
Shot cost per sprue is determined based on product structure, thickness, number of parts per mold, and cuts. To provide an accurate quote, we recommend submitting specific drawings.
In summary, our new machine for sprue craft miniatures enhances our production capabilities, ensuring higher quality, precision, and efficiency. We are excited to bring this advanced technology to our clients, helping to create exceptional miniatures that meet the highest standards.
